Doping and Ion Implantation

Front-end step · implant, plasma doping and anneal · Applied Materials, Axcelis

Ion implantation fires boron, phosphorus and arsenic ions into the wafer at a chosen energy and dose, 20 to 40 times per logic wafer. It is the one front-end tool class built mostly in the United States: Applied Materials and Axcelis make most of the world's implanters in two Massachusetts towns about 15 miles apart.

The two main ion implanter makers build their tools about 15 miles apart in Massachusetts: Applied Materials, from the former Varian business in Gloucester, and Axcelis Technologies in Beverly. Implanter classes span five orders of magnitude of ion energy: plasma doping below one kilo-electron-volt, high-current tools up to tens of keV, medium-current tools to hundreds of keV, and high-energy tools from hundreds of keV to more than 10 MeV. WHERE THE IMPLANTERS ARE BUILT ATLANTIC BOSTON Beverly, MA AXCELIS TECHNOLOGIES Gloucester, MA APPLIED MATERIALS (VARIAN) ~15 MI THE TWO LARGEST IMPLANTER MAKERS BUILD THEIR TOOLS HERE. NOT TO SCALE. IMPLANTER CLASSES BY ION ENERGY (LOG SCALE) 100 eV 1 keV 10 keV 100 keV 1 MeV 10 MeV Plasma doping High current Medium current High energy HIGHER ENERGY, DEEPER DOPANT: NANOMETERS AT 1 KEV, MICRONS AT SEVERAL MEV.
Implant steps, logic wafer
20-40
Energy range
Sub-keV to 10+ MeV
Main makers
Applied, Axcelis
Axcelis-Veeco
Awaiting SAMR
US-built implanters
Yes
Hub
Process

Dopants

A Few Elements Set Every Transistor's Behavior

Doping places boron, phosphorus and arsenic atoms in chosen regions of the silicon to set how each region conducts.

Dopant species
DopantTypeTypical use
Boron (B)p-typePMOS source and drain, p-wells, threshold adjust; also grown into p-type wafers
Phosphorus (P)n-typen-wells, NMOS extensions, light n-type doping
Arsenic (As)n-type, heavyDeep NMOS source and drain, n+ contacts; diffuses less than phosphorus
Antimony (Sb)n-type, heavyn+ substrates under epitaxial layers, bipolar buried layers
Indium (In)p-typeShallow p-type regions where boron spreads too far
Germanium, carbon (Ge, C)Not dopantsPre-amorphization and diffusion control before shallow boron implants
Aluminum, nitrogen (Al, N)p-type and n-type in SiCSilicon carbide power devices

Pure silicon conducts poorly. Replacing a few silicon atoms per million with boron, phosphorus or arsenic sets the conductivity of each region to the level the circuit needs, and the source, drain, wells and threshold of every transistor are defined by where those atoms land.

Methods

Ion Implantation Replaced Diffusion for Patterned Doping

Doping methods
MethodHow it worksWhere it is used
During crystal growthDopant is melted into the silicon before a Czochralski ingot is pulledSets the starting p-type or n-type doping of the whole wafer
Ion implantationIonized dopant is accelerated and fired into the wafer at a set energy and doseNearly all patterned doping in CMOS
Plasma doping (PLAD)Wafer sits in a dopant plasma; ions arrive from all angles at low energyUltra-shallow and conformal doping of fins, nanosheets and 3D NAND
In-situ doping in epitaxyDopant gas is added while a crystalline layer growsSiGe:B and Si:P source and drain in FinFET and GAA; SiC and power drift layers
In-situ doping in depositionDopant gas is added while polysilicon is depositedDoped polysilicon gates and 3D NAND channels
Thermal diffusionDopant source at high temperature diffuses into the surfaceOlder processes, solar cells and some power devices

Ion implantation took over from diffusion in the 1970s because it decouples the two things a designer cares about: energy sets depth, and dose sets concentration. Both are measured electrically during the implant, so the result can be repeated wafer after wafer. Wafer-level doping from crystal growth and epitaxy is covered on Crystal Growing and Epi, SOI and Float Zone.

Ion implantation

Energy Sets Depth and Dose Sets Concentration

An ion implanter beamline: an ion source ionizes a dopant gas such as boron trifluoride, phosphine or arsine; an analyzer magnet bends the beam and passes only ions of the chosen mass; an accelerator sets the energy, which sets depth; a scanner sweeps the beam or the wafer; and a Faraday cup counts ions, which sets the dose. INSIDE A BEAMLINE IMPLANTER Ion source BF3, PH3, AsH3 ARC PLASMA Analyzer magnet ONE ION MASS 11B+, 31P+, 75As+ Accelerator SETS ENERGY ENERGY = DEPTH Scanner SWEEPS BEAM EVEN DOSE Wafer and Faraday cup COUNTS IONS DOSE = I x TIME THE BEAMLINE RUNS IN HIGH VACUUM. DOSE RUNS FROM ABOUT 10^11 TO 10^16 IONS PER SQUARE CENTIMETER. HIGH-ENERGY TOOLS ADD RADIO-FREQUENCY LINEAR ACCELERATOR STAGES TO REACH MEV ENERGIES. PLASMA DOPING SKIPS THE BEAMLINE: THE WAFER SITS IN THE PLASMA AND IONS ARRIVE FROM ALL ANGLES.
Implanter classes
ClassEnergyTypical work
High currentBelow 1 keV to tens of keV; high doseSource and drain, contacts, poly gate doping
Medium currentSeveral keV to hundreds of keV; moderate doseThreshold adjust, halo, extensions
High energyHundreds of keV to more than 10 MeVRetrograde wells, deep isolation, CMOS image sensor photodiodes, power devices
Plasma dopingBelow 1 keV; conformalFinFET and nanosheet surfaces, 3D NAND, ultra-shallow junctions

High-energy demand has grown fastest. CMOS image sensors need deep photodiode implants to collect light, and power devices need deep, heavily doped regions; both pushed Axcelis to build tools well above 10 MeV. Memory makers also use high-energy implants for isolation in DRAM and 3D NAND.

Where dopants go

Implants Cluster in the Transistor Tier

Implanted regions in a CMOS pair. A deep high-energy implant forms the n-well for the PMOS transistor and the p-well for the NMOS transistor. Threshold adjust implants sit just under each gate. Shallow source and drain extensions and halo implants sit at the gate edges, and the deeper source and drain implants sit beside the spacers. Boron dopes p-type regions; phosphorus and arsenic dope n-type regions. WHERE THE DOPANTS GO IN A CMOS PAIR N-WELL (P, HIGH ENERGY) P-WELL (B, HIGH ENERGY) PMOS NMOS Threshold adjust LOW DOSE, JUST UNDER THE GATE Extension and halo SUB-KEV TO LOW KEV, AT GATE EDGES Source and drain HIGH CURRENT: As, P (N); B (P) Wells HIGH ENERGY, HUNDREDS OF KEV TO MEV BLUE: N-TYPE; PINK: P-TYPE. PLANAR SKETCH; IN FINFET AND NANOSHEET TRANSISTORS THE REGIONS WRAP 3D SURFACES.

A logic wafer goes through 20 to 40 implant steps, almost all of them in the transistor tier before the first metal layer. Each needs its own lithography mask to block the regions that must not be doped, so implant is one of the main reasons for the noncritical mask layers in a process. Most of those masks are printed on older deep-ultraviolet (DUV) scanners; see Photolithography.

Implanter vendors

Two Massachusetts Factories Supply Most Implanters

Ion implantation is the one front-end tool class still built mostly in the United States. Applied Materials, through the Varian Semiconductor business it bought in 2011, is the largest supplier and covers every class. Axcelis is the independent specialist, strongest in high energy and silicon carbide. Their factories in Gloucester and Beverly, Massachusetts, sit about 15 miles apart.

  • Made in US
  • US planned
  • Made abroad
Ion implanter vendors
VendorHeadquartersPlatformsWhere tools are builtUS status
Applied Materials (Varian)Santa Clara, CA; implant in Gloucester, MAVIISta high current, medium current and high energy; PLADUSMade in US
Axcelis TechnologiesBeverly, MAPurion high current, medium current, high energy and SiC power seriesUS; South Korea from 2H 2028Made in US
SMIT (Sumitomo Heavy Industries Ion Technology)Tokyo, JapanHigh current and medium current, mainly for Japanese fabsJapanMade abroad
Nissin Ion EquipmentKyoto, JapanImplanters for flat-panel displays and power devicesJapanMade abroad
Kingstone Semiconductor (Wanye)Shanghai, China300mm high current and medium currentChinaMade abroad
CETC Equipment GroupBeijing, ChinaMedium current and specialty implantersChinaMade abroad

Axcelis reported $199 million of revenue in the first quarter of 2026, nearly three quarters of it from Asia. In October 2026 it broke ground on a $35 million plant in Pyeongtaek, South Korea, near Samsung's largest fab campus, with production planned for the second half of 2028. Its all-stock merger with Veeco Instruments, approved by both companies' shareholders in February 2026, still awaits clearance from China's State Administration for Market Regulation (SAMR), the last approval outstanding. Tool families are on Implant and Doping Equipment.

Annealing

Every Implant Needs an Anneal

Anneal methods
MethodTemperature and timeUse
Furnace anneal600 to 1,100 °C; minutes to hours, batchMature nodes, power devices, specialty
Rapid thermal anneal (RTA)900 to 1,100 °C; seconds, single waferStandard activation in most CMOS flows
Spike annealAbout 1,050 °C peak; below one secondShallow junctions with little diffusion
Flash or millisecond annealUp to about 1,300 °C; milliseconds, flash lampLeading-edge source and drain activation
Laser annealNear melting at the surface; nanoseconds to microsecondsThe shallowest junctions; 3D NAND and advanced logic

An implant leaves dopant atoms in the wrong places in the crystal and damages the lattice along each ion's path. Annealing repairs the damage and moves the dopants onto lattice sites, where they conduct. The trade-off is diffusion: the same heat that activates dopants also spreads them. As junctions shrank to a few nanometers, anneals moved from hours in a furnace to milliseconds under a flash lamp or laser.

Anneal tools come from Applied Materials (Vantage RTP and laser anneal), Mattson Technology (millisecond flash anneal; owned by Beijing E-Town Dragon), SCREEN (flash lamp anneal), Veeco (laser anneal) and Kokusai Electric (batch furnaces). Several share platforms with oxidation.

Advanced nodes

3D Transistors Moved Doping Into Epitaxy and Plasma

  • Shallower junctions: extensions in leading-edge logic are a few nanometers deep, which takes sub-keV implants, germanium or carbon pre-amorphization, and millisecond or laser anneals.
  • 3D surfaces: a beam arrives from one direction, but fins and stacked nanosheets need doping on every face. That moved much of the source and drain doping into in-situ doped epitaxy and plasma doping.
  • Isolation in gate-all-around: TSMC N2, Intel 18A and Samsung SF2 nanosheet transistors need implants under the stack to keep the substrate from conducting, plus doping steps tied to backside power delivery at Intel 18A and TSMC A16.
  • Memory: DRAM and 3D NAND use many high-energy and high-dose implants, so memory capex swings move implanter orders more than logic does.

SiC doping

Silicon Carbide Can Only Be Doped by Hot Implants

Silicon carbide does not let dopants diffuse at any practical temperature, so every doped region in a SiC power MOSFET must be implanted. Implants run with the wafer heated to 500 °C or more to limit lattice damage, using aluminum for p-type and nitrogen or phosphorus for n-type regions. Activation then needs an anneal above 1,600 °C with a carbon cap to keep the surface from breaking down.

Axcelis built its Purion power series around this market, and the 2023 to 2024 SiC fab buildout drove much of its growth. High-temperature anneal furnaces come from Centrotherm and others. Device context is on SiC and GaN Power Modules.

China

China Is Building Implanters but Still Imports Most

Implanters are one of the last front-end tools China can make only in part. Kingstone Semiconductor, Hwatsing Technology, NAURA, CETC and Shuoke Zhongketai now ship 300mm high-current and medium-current tools aimed at 28nm and coarser processes. In January 2026 the China Institute of Atomic Energy unveiled the POWER-750H, the first domestic tandem high-energy hydrogen implanter, built for IGBT power devices.

Imports still dominate. US-made tools were about 40% of the ion implanters China imported by unit in the first four months of 2026, with Japan and Singapore most of the rest. The pending Axcelis-Veeco merger needs China's SAMR approval for the same reason: Chinese fabs are among both companies' largest customers.

Record

Page Record

Covers
Dopant species, doping methods, ion implantation and implanter classes, CMOS implant regions, implanter vendors, annealing, advanced-node and SiC doping, China
Sources
Axcelis Form 10-Q for the quarter ended March 31, 2026; ION Analytics (Axcelis-Veeco SAMR review, March 2026); Tech Times (Axcelis Pyeongtaek groundbreaking, October 21, 2026); China Daily (POWER-750H, January 2026); Tiger Brokers news (China implanter makers and import shares, 2026); Applied Materials and Axcelis product pages (October 2026)
Last verified
October 2026